Production Process

Bildi brand has a production process that aims for high quality and perfection in the production of metal accessories. In our factory, every stage is meticulously managed and supported by quality control processes. Production starts with metal cutting, laser pipe profile cutting, welding, grinding, polishing, chrome nickel plating, electrophoretic lacquer coating and static painting processes. Each process is carried out by advanced machines and expert personnel. Aesthetic and functional products are produced by ensuring the harmony of metal and wood with CNC wood processing and wood painting. In the assembly and packaging unit, parts are carefully assembled and securely packaged to prepare for shipment. In the shipping unit, products are delivered to customers as quickly and safely as possible. Bildi brand produces at high standards at every stage, prioritizing quality certificates and customer satisfaction.

Metal Cutting

As Bildi Metal, we offer high precision metal cutting services to our customers with our expertise in the sector and state-of-the-art equipment. The cutting solutions we offer in a wide range are designed to meet your specific needs for each project.

Laser - Pipe Profile

It is a special department that is equipped with modern technologies and provides high precision production. In this unit, steel, stainless steel and aluminum pipes and profiles are cut into desired sizes and shapes with CNC-controlled laser machines. Even complex geometries can be cut smoothly and smoothly. In this way, parts that are both aesthetic and ready for assembly are obtained. Providing high performance in terms of speed, accuracy and repeatability, the laser pipe profile cutting unit improves product quality and optimizes production times.

Source

It plays a critical role in strong structures and long-lasting products. In this section, metal parts are joined with high durability by using different methods such as MIG, TIG and spot welding. Experienced welders meticulously process each piece in accordance with the technical drawings. High efficiency is achieved in both mass production and special projects with automatic and semi-automatic welding machines. Supported by quality control processes, the welding unit becomes one of the basic building blocks of production by guaranteeing the durability, aesthetics and safety of the accessories.

grinding

It performs precise operations in order to improve the surface quality of the products and give them their final form. In this section, burrs, roughness and surface defects that occur after welding are removed with special grinding machines. In the unit where manual and automatic systems are used together, planar grinding, cylindrical grinding and sanding operations are applied. The grinding process is of great importance in terms of both aesthetic appearance and preparation for painting. Thanks to experienced personnel and modern equipment, the surfaces of the accessories are made smooth, clean and in compliance with quality standards.

polishing

It undertakes a critical task to maximize the aesthetic appearance and surface quality of the products. In this section, the parts after grinding are polished using special polishing machines and different abrasive pastes. In the process where hand workmanship and automatic systems are used together, the surfaces of the accessories are made shiny, smooth and homogeneous. Mirror shine is achieved on metals such as stainless steel, giving the products a stylish and professional appearance. The polishing unit is one of the last and most important steps of production in terms of both visuality and customer satisfaction.

Chrome - Nickel Plated

In this unit, nickel and chrome plating processes are applied by electrochemical methods. Before coating, the parts are cleaned of oil, rust and dirt and passed through special baths. Then, it is dipped into nickel and chrome baths for certain periods of time to provide a homogeneous coating on the surface. This process ensures that the accessories are resistant to corrosion and have a long service life. Chrome nickel plating maximizes both the quality and visual appearance of the products.

Electrophoretic Lacquer Coating

Electrophoretic lacquer coating (E-coat) unit is a modern coating technology that provides products with high corrosion resistance and an aesthetic surface. In this unit, metal surfaces are coated with the help of electric current by dipping them in a special paint bath. With the electrophoresis method, the paint adheres to the metal surface evenly and homogeneously. Afterwards, the parts are baked to harden the coating and make it durable. Thanks to this method, even parts with fine details receive full coating. Electrophoretic lacquer coating provides great advantages, especially in terms of durability, environmentally friendly production and long-lasting use.

Static Paint

In this section, paint particles are applied evenly to metal surfaces using the electrostatic powder coating method. Before painting, the surface preparation is completed by degreasing, rinsing and phosphating the parts. Then, powder paint is applied with automatic guns and the parts are baked and the paint is permanently adhered to the surface. Static paint provides strong protection against scratches, impacts and external factors. It provides a long-lasting and decorative coating to the products.

CNC Wood Machining

The CNC wood processing unit plays a critical role in special designs that ensure the harmony of metal and wood. In this unit, materials such as MDF, solid wood and plywood are processed precisely with CNC machines. Cutting, carving and shaping processes carried out in line with computer-aided drawings offer high precision and repeatability. Decorative details, assembly parts and special forms are meticulously produced in this department. The CNC wood processing unit, which enables wooden surfaces to work in harmony with metal accessories, adds aesthetics and functionality to the products.

Wood Paint

In this section, CNC processed MDF, solid and veneered surfaces are sanded and prepared before painting. Then, the desired color and texture is given to the surface by using water-based or solvent-based paint and varnish systems. Paints applied with manual and automatic spray systems are made durable by drying through the baking process. The wood painting unit ensures visual harmony of the parts integrated with metal accessories and offers long-lasting use.

Assembly Packaging

The assembly and packaging unit of our factory, which produces metal accessories, is a critical section where the products take their final shape at the last stage of the production process. Here, all parts are meticulously assembled and put through quality control processes. Assembly operations are carried out with high precision with the harmony of manual labor and automatic systems. Afterwards, each product is packaged safely and aesthetically. Products are packaged with special packaging materials to prevent damage during transportation and storage. The aim of this unit is to provide the highest quality and durability products to the customer, while also making logistics processes efficient.

Shipment

It is an important stage that ensures that production products reach customers safely and on time. Here, packaged products are grouped according to predetermined orders and prepared for shipment. Each product is carefully loaded and labeled to prevent damage during transportation. The shipping team evaluates the most appropriate transportation options and makes fast and reliable deliveries. Logistics processes are followed meticulously to ensure that the products reach the right address at the right time. The shipping unit offers an efficient distribution process that increases customer satisfaction.

Production Process

Quality Certificates